Industrial Spray Booths

DRYSYS designs and constructs industrial spray booths for manufacturing environments, engineered for integration into production lines and high-throughput coating applications. Systems are developed to suit specific process requirements, coating systems, and levels of automation.

Solutions range from standalone booths through to fully integrated, automated paint line systems.

System Design

Industrial spray booths are configured to meet production, quality, and environmental requirements, incorporating:

  • Continuous, batch, or indexing production configurations

  • Manual or robotic paint application

  • Controlled airflow and downdraft ventilation systems

  • Temperature and humidity-controlled supply air

  • Integration with plant services and control systems

Systems are designed for reliable operation, maintainability, and consistent coating performance in manufacturing environments.

Key Features

  • Engineered for high-throughput production environments

  • True downdraft airflow for effective overspray control

  • High-capacity filtration and scrubbing systems

  • Configurable for manual or automated applications

  • Integration with PLC and SCADA control systems

  • Robust construction suitable for industrial use

Paint Overspray Management – DRY-Q System

DRYSYS has developed the DRY-Q modular multi-stage dry filtration system for high-volume manufacturing applications.

DRY-Q is designed to efficiently capture and remove paint overspray, addressing the limitations of conventional dry filter systems used in lower-volume applications.

Key characteristics:

  • Multi-stage dry filtration system

  • High overspray holding capacity

  • Modular filter arrangement for staged replacement

  • Suitable for new installations and retrofits

  • Enables partial air recirculation where applicable

The system is installed within the booth sub-floor, allowing overspray-laden air to pass through multiple filtration stages before discharge or recirculation.

Wet Scrubbing Systems

DRYSYS also designs and constructs flooded floor impact wet scrubbing spray booths for high-volume paint applications.

These systems incorporate:

  • Underfloor wet scrubbing systems for overspray removal

  • Sludge separation and removal systems

  • Temperature and humidity-controlled supply air

  • Fully integrated PLC and SCADA control systems

Wet scrubbing systems are widely used in automotive and heavy manufacturing environments where high paint volumes are present.

System Capabilities

  • Dry filter spray booths (including DRY-Q systems)

  • Flooded floor wet scrubbing spray booths

  • Robotic and manual application booths

  • Temperature and humidity-controlled systems

  • Retrofit and upgrade of existing spray booths

  • Integration into automated production lines

Typical Applications

  • Automotive and commercial vehicle manufacturing

  • Aerospace and rail facilities

  • Industrial coating and finishing operations

  • High-volume production environments

Key features:

  • State-of-art electrical control system operates the painting and booth processes, improves efficiency, and lowers costs by utilising technologies such as PLCs, SCADA, and HMIs. This helps reduce human intervention, improve energy consumption, maintenance, and production output.

  • The DRY-Q has a high overspray holding capacity, which results in significantly less frequent exhaust filter replacements. The holding capacity can be increased by adding additional dry filter modules, while each filter module can be quickly replaced independently.

  • Our industrial spray booths are true downdraft booths, drawing air down centrally over the product, rather than towards the bottom corner of the side walls, as is regularly seen in other industrial spray booths throughout Australia.

  • Due to the amount of paint used in a manufacturing environment, industrial booths frequently require airflows greater than the minimum allowed by AS4114 to effectively capture and remove overspray. Our manufacturing booths can be supplied with downdrafts from 0.25m/s and above.

  • Highly filtered, temperature- and humidity-controlled supply air can be introduced to enhance the efficiency and effectiveness of the paint application process.

  • In many spray booth applications, the DRY-Q modular dry filtering system allows the filtered exhaust air to be recirculated, providing substantial capital and operating cost reductions.

 

Example Installations