DRYSYS design and construct complex process systems and instrumentation for all industry sectors, including process, manufacturing, pharmaceutical, defence, chemical, and paper industries.

All our process systems are custom designed, built and tested to comply with the client’s requirements, current Australian standards, legislation and EPA guidelines. Operating software and instrumentation is incorporated to control, monitor and trend all processes and equipment.  

We use the latest advances in technology and energy efficiency to ensure the system operates efficiently and provides the client with valuable long term benefits.

DRYSYS' process experience and knowledge includes:

  • process fluid recirculation, filtering & treatment;
  • water recycling & treatment;
  • trade waste & sludge plants;
  • multi-stage spray humidifiers;
  • hazardous area compliant;
  • chemical dosing, mixing, transfer & storage;
  • process cooling & heating systems;
  • pneumatic air systems;
  • process, mixing & storage tanks;
  • ultra-filtration;

DRYSYS specialises in the turnkey delivery of washing plants to the Automotive, Aviation, Transport, Mining manufacturing sectors.

Washing solutions can be developed for any process and production rate - utilising the latest technologies.

We offer spray / dip washing systems that incorporate oil removal, sludge removal, waste water treatment, DI/RO water production, etc. to ensure the product is free of dirt and oil contamination.

DRYSYS have designed and delivered a vast variety of washing plants, such as:

  • stand alone spray washers;
  • production integrated spray washers;
  • fully automated traversing and/or profiling spray washers;
  • production integrated multi-staged tank dunk-dip washing facilities complete with conveying systems;
  • combination spray, dunk-dip cleaning facilities.

Washing plants incorporate a number of side systems:

Water Treatment - To drastically reduce your water use, DRYSYS can incorporate water treatment & recycling systems.

Dosing - DRYSYS frequently integrate Dosing Systems in to our washing facilities, for the addition of detergents and chemicals - also refer to Chemical Systems

Drying - Automated or fixed pressurised air Drying Systems can be added as the final stage of the washing process to ‘knock-off’ excess water from the body of the washed product. 

Our washing and water test deluge facilities range from stationary roll-over gantry systems to more complex drive through multi-staged, fully automated “roll over” systems with under chassis washing.

Each vehicle washing facility is custom designed, built and tested to comply with the client’s requirements, current Australian standards, legislation and EPA guidelines.

Water is re-used & recycled through the different stages of washing to significantly reduce water use. Washing systems have also included Reverse Osmosis (RO) and Deionized (DI) water rinse stages. 

Detergent and chemical dosing systems, water treatment & recycling plants and chassis air drying can also be added to the facility.

 

DRYSYS vehicle washing and deluge systems can include the following:

  • Single Pass Systems
  • Two Pass Systems
  • Bi-Directional Systems
  • Intuitive SCADA / PLC Control systems
  • Flail Washers
  • Brush Washers
  • High pressure spray washers
  • Car Side, Skirt, Eave, Roof & Under Chassis Wash
  • Air Knife Blowers
  • Low Temperature Wash Plants
  • Cab End/Rear End Washers
  • Water Recycling Plants
  • Reverse Osmosis / Deionised Water plants
  • ‘Spot Free’ Window Systems

The under chassis automated washer consists of three synchornised revolving turrets each with three jets that spin and clean continually across the whole vehicle width, traversing down each section to ensure a thorough clean and without damaging the vehicle.  All vehicles are cleaned with low pressure cold water.

Simple to use

  • Park your vehicle over the chassis wash
  • Select the wash programme
  • Press the start button

Quick and efficient

  • 30 minutes to clean a coach or bus
  • 40 minutes to clean a four to six wheeled refuse collector

Energy efficient

  • Wash water can be collected, filtered, and re-used by installing one of DRYSYS' water reclaim units.

Features

  • Full width vehicle washing at all times
  • Designed to operate with mains or reclaimed water
  • Chassis wash avaliable up to 24m (standard length 12m)
  • Stainless steel spray head operated by four wheel hydraulic drive (no electric motor cables or belts)
  • Spray head consists of three stainless steel turrets, each with three angled jets
  • Angled jets are synchronised with a toothed belt to maximise spray cleaning pattern
  • All services to spray head are placed within a nylon power chain to prevent any damage to cables
  • 15kW multi stage seal-less cleaning pump will accept very high levels of contamination which normally grinds away seals in conventional pumps
  • No requirement for hot water to save you money
  • Incremental detergent pump
  • Running track in heavy gauge hot dipped galvanised steel
  • PLC controlled with multi programmes (even with bay and pit cleaning)

DRYSYS provides turnkey chemical systems for all industries requiring the use and storage of chemicals to support their manufacturing process.

There are many hazards associated with chemical handling, storage, circulation and the surrounding environment.

Our engineers carefully design the chemical systems in accordance with related Australian standards and select the appropriate explosion proof rated equipment for the hazardous area classification.  Appropriate safe guards, controls and warnings also form an important part of the design.

DRYSYS Chemical experience and knowledge includes:

  • treatment facilities;
  • chemical dosing and mixing;
  • conditioning & phosphate coating;
  • process, mixing and storage tanks;
  • Hazchem (dangerous & flammable; goods) storage;
  • cleaning and etching;
  • paint and solvent recirculation;
  • spray and/or dip tank systems;
  • oil separation;
  • ultra-filtration;

Industrial services are essential to the operation of any manufacturing or process facility.

All our industry services are custom designed, built and tested to comply with the client’s requirements and current Australian standards.

We have delivered many different services, using a variety of piping materials, equipment and controls.

DRYSYS' services experience and knowledge includes:

  • potable water;
  • water recycling, treatment & harvesting;
  • gas trains & reticulation;
  • type B gas submissions & installations;
  • steam reticulation;
  • industrial HVAC chilled & heating water systems;
  • compressed air;
  • pneumatic air systems;
  • Reverse Osmosis (RO) and Deionized (DI) water plants;
 

We provide intuitive control systems that are user friendly and easy to navigate on all our facilities.

They control the entire facility with a single touch and ensure it is operating efficiently and productively, by automatically changing various outputs - significantly reducing energy (operating) costs.

The control philosophy can allow for automatic control of the complete facility. The operator control screen interfaces with a PLC to provide automation, graphics, alarms and temperature control.  

Our Automation & Control knowledge encompasses the following:

- Specification and design
- PLCs
- RTUs
- SCADA / HMI systems
- Industrial networks
- Data Historian
- Integration to BMS (Business Management Systems)
- Safety systems
- Chemical dosing & control systems

 

 

Areas of Expertise

DRYSYS is a diverse industrial design & construct company, providing unique one-stop, end-to-end engineered solutions.

We specialise in the turnkey delivery of complex industrial projects, development of special-purpose equipment and the provision of project management and engineering services to all industry sectors, including automotive, aviation, aerospace, defence, manufacturing, paper & pulp, rail and transport.

Paint Finishing

DRYSYS are the market leader in the design and construction of production paint finishing facilities including:
- custom spray booths, 
- pre-treatment & electrocoat plants,
- preparation & work booths,
- paint mix rooms,
- curing ovens,
- hazardous storage,
- electrical control & automation.

Fluid Systems

DRYSYS design and construct complex fluid & piping systems for all industry sectors including:
- heavy washing facilities (train, truck, bus & car), 
- pre-treatment process plants,
- fluid process systems,
- chemical dosing systems,
- vacuum systems,
- industrial services,
- electrical control & automation.

Controlled Environments

DRYSYS provides innovative turnkey manufacturing and contamination control solutions for all industry sectors, including:
- cleanrooms,
- contamination & fume control,
- hazardous storage,
- industrial ovens,
- industrial air systems,
- air supply houses & heater boxes
- conveyor systems,
- electrical control & automation.